How Vacuum Sewerage Systems work
Please have a look through our interactive typical system to see different aspects of the system. naturally every system is different but all systems will have a pump station, valves and pipework.
INTERACTIVE PDF VACUUM SYSTEM LAYOUT
This is an interactive PDF and shows how a typical vacuum system is laid out, describing key components and some additional ways in which vacuum sewers are used. To navigate through the diagram, click on a label to view a brief description. THIS MAY TAKE A FEW MOMENTS TO DOWNLOAD.
The Interactive PDF shows a typical canal development and is based on an actual project in Queensland, Australia that is utilizing a Flovac system. The Vacuum Pump Station (6) has four vacuum mains (3) covering the whole development. Approximately 2,600 houses will ultimately be serviced by the Flovac system and will be staged over a number of years. On average 4 houses are connected to a Collection Pit (4) which houses the Flovac Valve (5). This system services houses as well as commercial area’s, a Hospital (7), office buildings (8), a golf course resort and club house as well as a marina (10) which includes a suck out point for the boats.
The system includes a valve monitoring system (11) that allows the owners to detect if infiltration is occurring or if there are any problems within the system. This has reduced operational costs, as all call-outs can be prioritized, energy savings are made and labor costs are lower as the time in the field is shortened.
HOW DO VACUUM SEWERAGE SYSTEMS WORK?
Vacuum sewerage systems are used in a variety of situations including, Marina’s; Green Buildings; Hospital’s; Industrial area’s; Army, Emergency and Mining Camps; and the principles of operation are the same as in residential area’s where a vacuum system may have replaced an old septic tank or gravity system or in a new housing development.
It is a sewerage system which uses differential air pressure and gravity to rapidly transport sewage in a network of essentially empty pipes from Collection Pits to a central collection tank and then to a point of discharge. A batch of sewage enters the vacuum system when the atmospheric Flovac Valve opens in a Collection Pit and the sewage is sucked into the Vacuum main. The Flovac Valve remains open briefly following the removal of the sewage from the pit sump allowing atmospheric air to enter the suction pipe and blow the sewage batch toward the Vacuum Pump Station. Unlike the older vacuum sewerage systems the transport in modern systems is fast and notably not due to a siphon.
A Vacuum Sewerage Collection System is always to be treated as a SYSTEM rather than a number of independent components.
Importantly the System starts with the Design. The Engineer looks at the overall catchment area and starts with a Master Plan. Decides on the number of vacuum pump stations. Decides where the sewage will be delivered to. And how many houses and buildings will be serviced by each station. Flovac’s Engineering team works closely with engineers around the world and can train them specifically on each project. Each project is unique and has its own special challenges, so it is important to discuss your project with our engineers to see if it will be the right solution for you. Flovac’s Engineering Group
The Vacuum Pump Station (VPS) houses a collection tank (to collect the sewage); discharge pumps to send the sewage to the treatment plant; controls to automate the station and vacuum pumps which create a negative pressure in the vacuum mains. (-0.5 -0.7 bar). Usually only one VPS is required in an average sized catchment.
Ideally a Vacuum Pump Station is located centrally within a catchment area but the designer can be flexible about this. A backup generator can be located at the VPS ensuring non stop operation in area’s where power is a problem or susceptible to Hurricanes or Cyclones.
The Collection Pit houses the 90mm (3 inch) Flovac Vacuum Valve which interfaces between the atmosphere coming from the gravity lines and the negative pressure in the vacuum mains created by the vacuum pumps at the VPS. The VPS may be as far as 5 km (3 miles) away from the last collection pit.
Once 40 liters (10 gallons) enters the pit from the gravity line, air pressure on the valves controller will trigger the valve to open allowing sewage and then air to enter the vacuum mains at a velocity of 4-6 meters per second (15-18 feet per second). It is the expanding air that propels the sewage to the VPS (the point of stronger negative pressure). No power is required at the collection pit.
The Vacuum Mains (either PE or PVC) are designed to be as shallow in the ground as possible and are laid at a 1/500 grade. The contractor builds steps in the pipework to keep the mains from getting too deep. The more steps that are installed, the more hydraulic losses are created, lessening the distance that the mains can go. It is important to have collection pits evenly distributed around the catchments and along the vacuum mains to ensure fast movement of sewage to the VPS.
SMART Monitoring of the system (either wireless or cable) can inform the operator of any problems within the network. This can identify infiltration or illegal storm-water connections from the homeowner, the energy efficiency of the system through its use of air, and any blockages or failures that may occur.
How can you determine if a vacuum system would be right for your project. You can get more information here.
For more information or a free concept layout or quote please Contact Us.