Botswana Delegation Conducts Successful FAT Tour in Europe

In June, a delegation of 10 representatives from Botswana travelled to Germany and The Netherlands to conduct a Factory Acceptance Test (FAT) for various components of the Vacuum Station.

The group included members from the Government of Botswana’s Department of Technical Services, Water Utilities Corporation, the consulting engineering firm Bothakga Burrow, the environmental consulting firm, and the construction company, Ossy & Classic Clean JV. Andrew Davies from Multi Waste (Flovac’s licensee in Botswana) and Wouter Harperink from Flovac Germany also joined the tour.

Group Picture in front of the Flovac Office

 

The trip began in the picturesque town of Herborn, Germany, with a visit to the Herborner Pumpenfabrik. There, the group was welcomed by Managing Director Wolfram Kuhn—great-great-grandson of the company’s founder—who guided them through the production process of Herborner’s sewage pumps. The FAT was successfully completed on the testing rig, demonstrating the pump’s capabilities.

FAT test of the Herborner sewage pump

 

Inside the Flovac Vacuum Station of Dolgen

On the second day, the team visited a Flovac vacuum system in Dolgen, Germany. The Director of Operations, together with local maintenance personnel from Stadtwerke Sehnde, explained the functionality and operation of the vacuum system. Later that afternoon, the group toured Beisner Elektrotechnik, a family-owned company with extensive experience in manufacturing electrical cabinets for Flovac and for this particular project.

 

 

 

 

 

 

 

 

 

Botswana consultant meets welder of a vacuum tank

The third day featured a visit to the production facility of A. Leering Enschede in The Netherlands, where the FAT of the stainless-steel vacuum tank took place.

Known for delivering top-quality stainless-steel components for high-end clients, Erik Vunderink walked the team through each step of the production and quality control process. A highlight of the visit was a meeting between the Botswana consultant and the welder responsible for constructing the vacuum tank.

 

 

 

 

 

 

In the afternoon, the group visited Flovac’s main production facility, where they observed the manufacturing and testing processes of the vacuum valves, controllers, and monitoring system. On the in-house testing vacuum system, the full functionality of the components was demonstrated.

Testing Controllers at Flovac

 

 

On the final day of the tour, the group visited Busch Vacuum Solutions in Woerden, where they learned about the advantages of the Mink rotary claw vacuum pump. The visit concluded with a guided tour of the facility, followed by a relaxing boat tour through Amsterdam’s iconic canals.

Testing of Vacuum Pump at Busch

 

Canal Tour of Amsterdam

Flovac would like to express its sincere appreciation to the representatives from Botswana for their time, cooperation, and the successful completion of the FAT. We also extend our gratitude to all our suppliers for their hospitality, dedication, and ongoing partnership. We look forward to continued collaboration for many years to come.

Rehabilitating Old 2-inch Vacuum Systems

Those engineers thinking that vacuum sewer technology is new, may be surprised to learn that there are still a number of operating systems installed in the late 1960’s and 1970’s.

These early systems were installed using 2-inch vacuum valves rather than the 3-inch (80mm) vacuum valves commonly used today. The modern inventor of vacuum systems Joel Liljendahl wanted to separate grey (shower/laundry) water and black(toilet) water using vacuum. A 2-inch valve was sufficient for this use and Electrolux who bought the patent started using the 2-inch valve in a number of projects through The Netherlands, Germany, the Caribbean, Australia and the USA.

As a testament to the technology, many of these original projects are still operating, though not as well as modern systems. The same would be said for any technology (cars, computers, televisions).

Sylvania Waters Australia

In 1968 one of the world’s largest 2-inch vacuum systems was installed at Sylvania Waters, 12 km south of Sydney Australia. The vacuum valves in fiberglass pits collected wastewater from 2 houses sending it to the vacuum pump station. The early system used a ball float controller, similar to what was used in old toilet cisterns. As this was not a separated grey/black water system, a 2-inch valve was clearly going to be a choke point with a 3-inch toilet drainpipe. In 1994 we were hired by Sydney Water to fix up the system, replace the valves and float controllers. Sadly because of the collection pit size and the vacuum main size it was not possible to increase the valves to 3 inch, but the system was improved.

Now, with it being over 50 years old, some really positive changes can be made, specifically with the help of monitoring systems.

Even though most vacuum regulations call for a minimum sized valve of 3-inches there have still been some 2-inch and 2 1/2-inch valve systems installed. You have all met that client who wants to save $100 on a valve but doesn’t care that the utility will have to spend a fortune on maintenance trying to clear blockages. This has not helped the reputation of vacuum systems, and we often hear of problem systems and high maintenance costs. Quite often it is due to small or bad quality valves or old-fashioned ball controllers still being used.

Central Coast, New South Wales, Australia

Flovac recently upgraded three old 2-inch valve systems at Tacoma and St Huberts. Replacing nearly 1,000; 2-inch valves for new Flovac 2-inch valves. We also installed a new wireless monitoring system and remote mounted all controllers. The client has seen an immediate turn around in operational costs and callouts. At St Huberts the old valves were also using ball float controllers which are similar to old toilet systems and have no place in modern sewerage networks. Infiltration has been identified at multiple locations and resolved.

2 Inch Vacuum Valve Replacement

The monitoring system quickly identified infiltration occurring through the base of the old collection pit

Reusel, The Netherlands

One recent system replacement we made was in the village of Reusel in The Netherlands. The system was not that old, but the 2-inch valves had a lot of blockages, ball float controllers were used and there was no integrated monitoring system. Our team in the Netherlands has managed to upgrade the system and reduce operational costs considerably.

If you have an old 2-inch system. Contact us at [email protected] and we can give you more details about what can be done to help.

Pump Station Information captured for the operators and managers