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Water Supply and Sewerage in the 21st Century

The City of Marki in Poland, north east of Warsaw and Wodociag Marecki the Utility Company that maintains the water and sewerage systems in Marki City are quite unique.

There is a very close relationship between the utility, the City and Warsaw University of Technology. Over the last ten years they have done a number of concepts, designs and installations using a number of different technologies for specific sight conditions throughout their area. These have included vacuum sewers, gravity sewers, pressure systems and even domestic on-site treatment plants.

Prior to this initiative the City had relied on septic tanks so they wanted to ensure that they used the right technology for the right area and community. What has been tremendous about this effort is the city’s willingness to share their experiences with others around the country. Flovac applauds their efforts in this field and have been very happy to support them.

On a periodic basis seminars have been held to discuss their findings, the most recent of which was recently held in Zegrze near Warsaw.  The seminar was titled (Water Supply and Sewerage in the 21st century) and included representatives from a number of local authorities and utilities from the north east of Poland. Experts were invited to talk on different subjects.

On Vacuum Sewerage Systems the speakers were:

Prof. Dr hab. inż. (prof. PhD Eng) Zbigniew Heidrich – Politechnika Warszawska (Warsaw Univerity of Technology)

Dr inż. (PhD Eng) Marek Kalenik – Szkoła Główna Gospodarstwa Wiejskiego (Warsaw University of Life Science)

Dr inż.  (PhD Eng) Jacek Sobesto – Flovac Polska sp. z o.o.

Dr.inż. (PhD Eng) Grzegorz Stańko – Wodociąg Marecki sp. z o.o.

Dr Jacek Sobesto of Flovac Polska

One of the largest Flovac systems in Poland is based in the City of Marki and has over 800 Flovac valves connecting residents to the vacuum sewer. It has proved to be easy to maintain and well accepted by the community.

Vacuum Pump Station in Marki

Inside the Vacuum Pump Station in Marki

First FLOVAC vacuum sewer project in Norway at the innovative Center for Animal Research

NORWAY WELCOMES FLOVAC VACUUM SEWERAGE SYSTEMS

Flovac’s Antje Adler on right

The Innovation team from Flovac’s German Unit under the management of Antje Adler has been appointed by Norway’s leading engineering design firm STATSBYGG to supply a Flovac vacuum sewerage system for inclusion in the new Center for Animal Research at Campus Ås. Based outside of Oslo, Campus Ås will become Norway’s largest interdisciplinary academic Center for the environmental and life sciences and for landscape architecture.

The Center is affiliated with the Norwegian Environment and Biological Sciences University, NMBU and will be the national plant for research and education in livestock production in Norway. Ås gård has become an environmentally friendly facility with a great focus on animal welfare.

There are space for 1200 animals on Ås farm, which consists of five buildings totaling 16,400 square meters . Small sheep (sheep and goats) have been accommodated in an airy barn of 1630 sqm, while the pigs have got their own 1740 sqm building with warmth in the floor. The entire livestock unit of 7140 sqm is equipped with two fully automatic milking robots, an advanced robot that can supply feed to the cows throughout the day.

As disease control and prevention is of utmost importance, the Flovac system was chosen to ensure that any waste from the animals is collected in a safe way. A Flovac pump station which generates the vacuum pressure in the wastewater collection network is situated remotely from the animals with flexible pipe installed underneath the livestock units. All waste is collected via floor drains throughout the facility. Flovac valves are housed in the floor drains and operate pneumatically with no need for an electrical connection. This reduces the carbon footprint of the facility. To ensure as little disruption as possible for the livestock all valves are remotely monitored and crucial data can be collected by the management team.

The STATSBYGG design group chose to work with Flovac after a close study of the Veterinary University of Hanover’s epidemic disease prevention unit’s use of the Flovac vacuum sewerage system installed in 2015. They cited the speed of installation, flexibility and that there had been virtually no operational issues and no contamination occurrences as the reason for choosing Flovac.

Information about the Hanover project can be read here.

A number of tests on the vacuum system were done, including a leakage test to show that if the vacuum mains were broken in anyway there would still be no blockage. A video of that test is available here if you would like to watch it. Flovac Leakage Test

If you have a specific wastewater problem that needs some out-of-the-box thinking, then please contact us and we can see if there is some way in which a Flovac vacuum sewerage system might be the best solution for you.

Frozen Vacuum Sewers and the Lessons from Europe

Over the Northern winter we read with interest a number of stories related to frozen vacuum systems  which were caused by some of the worst winters seen in 100 years in the North East of America. These stories have increased in recent years with some commentators talking about the reality of climate change and its impact on many types of infrastructure, not just sewerage systems.

To understand some of the problems you need go no further than googling “Plum Island frozen sewers”. The main problems seemed to be related to frozen vacuum valves, water frozen in the pits, gooseneck vents submerged by snow, frozen sewage in the pipework, frozen gate valves and division valves and leaks in the line.

Does this  need to be the case every year that there is a big dump of snow or temperatures fall? Aren’t vacuum system supposed to be resilient?  We don’t have to  look as far afield as the vacuum systems in Alaska or even at the Arctic and Antarctic bases to get some solutions to the problems encountered in America. Germany, France, Poland the UK and some of the Nordic countries like Estonia have experienced very low temperatures and extreme snow falls from time to time with little impact on their vacuum systems.

As an engineering firm we need to be aware of local conditions where ever we install a system whether it is in the arid desert of Australia, tropical conditions in Malaysia, remote islands in the Cocos Islands. All systems should be designed to suit the local conditions..

When dealing in area’s subject to extreme cold we need to take care of how deep the vacuum mains are laid, what type of division valves are used, how the collection pit is designed, where the air intake vent should be for the operation of the valve. Many of these things can be adjusted in existing systems.

One of the important developments in how Flovac vacuum systems are managed is in the use of monitoring systems at the valve and pit. As a standard in cold conditions we monitor the temperature in the pit via our monitoring system.

This would have helped a lot in the Plum island project as any valve failures would have been easily and quickly located due to freezing ensuring no loss of service for residents or sewage overflows into their basements.

The monitoring system also makes it very easy for operators to locate the exact location of collection pits. This is also true in coastal area’s where pits can often be covered by sand during the summer months.

Many communities in the US are fretting over what will happen next winter with their vacuum systems. Will the Fire station chief need to allow residents to use their showers and toilets. Will portable toilets be sold out early, or will everyone just head for Florida.

Maybe one solution is to contact us here at Flovac and we would  bring a team of experts from Europe to look at ways to ensure that your Happy Holiday season is truly Happy.

Flovac Vacuum Sewerage Systems are experts in solving difficult wastewater engineering problems in unique geographic areas with Global Knowledge and Local Solutions.

Official Opening of New Smart Vacuum System in Estonia

Merko, the leading construction company in Estonia has finished construction in Vääna-Jõesuu of Estonia’s second vacuum sewerage system – Flovac’s first system was completed last year in Leppneeme and has performed better than expectations for both the community and the operators.

Both systems were of a similar size about 650 people and near the coast where septic tanks were causing environmental problems.

According to Valdo Liiv of OÜ Strantum, the company that commissioned the work, the use of vacuum sewerage systems in outdoor piping solutions is unjustifiably uncommon in Estonia. “When the work was ordered, the main reason for utilizing a vacuum-based system was the low costs of construction and maintenance, but now that the first customers are hooked up to the system, we also see the system is very convenient to use, particularly with respect to monitoring customers.”

“The work in Vääna-Jõesuu progressed very smoothly and quickly. All four phases of the project were completed before the contractual deadline. We have therefore been able to minimize inconveniences associated with construction work for both residents and holidaymakers in the area,” said Merko Ehitus Eesti AS project manager Peeter Laidma.

“A vacuum station and waste water pumping station were built in the Puraviku tee and Nõmmerohu tee area, as well as 3.8 km of drinking water piping and 4.1 km of sewerage piping, including nearly 3.6 km of vacuum sewerage piping. The benefit of vacuum sewerage is efficiency – the sewerage pumping station does not have to pump excess water, since the watertight vacuum sewerage system takes in significantly less water from rainfall, snowmelt, leaking pipes and wells than ordinary sewerage systems. The vacuum sewerage tanks are waterproof and the tanks’ lids are 10-20 cm above the ground to prevent rainwater from leaking in from the lid,” Laidma explained.

“Additionally, each tank is equipped with sensors to monitor the flow of each client’s waste water. Any increase in flow is automatically picked up by the sensor and notifies a maintenance technician. Ordinary sewerage systems do not have this monitoring capability and major leaks are usually only discovered by chance or when some other problem is being addressed,” added Laidma.

The construction work was carried out by AS Merko Ehitus Eesti and AS Merko Infra, which also built Estonia’s thus far only vacuum sewerage piping system, in the village of Leppneeme in Viimsi municipality.

the official opening was attended by Flovac’s Regional manager Mr Ralph Grüschow