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Marina Vela Vacuum Sewer System, Barcelona.

Marina Vela, the newest upscale Marina in the heart of Barcelona has opened for business. The new Marina which utilizes the latest in Flovac vacuum sewer technology has 136 marina berths which can cater for boats up to 50 meters in length.

Barcelona’s new Hotel W will be attached to the marina along with a number of restaurants, bars and shops. The marina is very central to city centre and the beach.

Flovac has installed a number of systems in marina’s In Barcelona including Port Vela, as well as in a number of other countries worldwide include Flisvos Marina in Greece, Marina di Pisa in Italy  and Marina Hindmarsh in Australia. The latest marina project outside Barcelona will be in Canouan in the Caribbean and will be profiled in an upcoming newsletter.

Marina Vela  has the latest in monitoring systems which allows the operator to be aware of any potential overflows, breakdowns or misuse by the boats crew. Not only is sewage taken care of but also any bilge water is taken off the boat and can be separated and reused. Details in Spanish can be found on our Flovac Spain website 

Historic Project in France

Commune De Saint Julien De Concelles

This historic village nestled on the banks of the Loire River near the French city of Nantes on the Atlantic coast of France is the site of the latest Flovac system in Europe.

The site is first mentioned in history books as far back as the year 615 where is started life as a Roman town.  Ruins of a villa and ancient Roman baths can be found in the area. Vacuum sewers have been used in a number of area’s where there is such architectural significance as a way to ensure no damage is done during the construction of the sewer. Often during construction, significant finds may take place which the vacuum system can avoid by going around  at a safe distance without holding up works.

The town is in the heart of an important agricultural area and has very flat and sandy soil, ideal for a vacuum system. It is also known as the town that first developed the beurre blanc sauce, often used in french cuisine. There are also vines on the hills around the town that grow a muscadet wine that is very popular.

The project size is quite small with the Flovac system connecting 168 houses with 100 collection pits and 4 km of vacuum pipework.

It is important when doing installation work into existing townships that there is very little disruption to the way of life for the people in the town. One of the best reasons for utilising a vacuum system is that the trenching for the pipework is very narrow and in an area such as this, there is no need for dewatering as the installation stays above the water table. This ensures that the water table is not changed and so there is no detrimental affect on local agriculture.

The system is able to be installed with only a single vacuum pump station which is also important in an old town like Saint Julien in that space is a precious commodity. It was also important to keep energy use as low as possible, and with a single small vacuum pump station, this is possible.

The Saint Julien project is the first project in France that has incorporated the Flovac wireless monitoring Information about the monitoring systems can be found on our french webpage. https://www.assainissement-sous-vide.fr/

The project is just the latest for Flovac’s partners in France, LSE who have had a long history with vacuum systems.

In June we were finally able to attend the national water and wastewater show in Paris which had unfortunately been delayed due to terrorism in the capital. It was attended by Flovac’s chairman Mr Willem Gooren as well as local Flovac managers Philippe and Nicolas Frasier.

Marina Port Vell Barcelona installs Flovac System

On April 27 2015, Flovac commissioned the vacuum system at the Marina Port Vell in Barcelona. Known as one of the finest new marinas for Super yachts in Europe, the owners saw the use of the Flovac system as essential.

The system designed and installed by FLOVAC includes the discharges from buildings in the Marina such as the restaurants, offices, locker rooms, gym, etc … and residences on the boats moored in the Marina.

Wastewater and Bilge Water

The vacuum system has two vacuum networks, one for wastewater generated in the Marina (waste water) and a parallel network where bilge water, which requires pre-treatment to collect the sewage discharged in port .The network of pipes, placed around

the perimeter of the marina, carrying the waste water has vacuum generated by a single vacuum station located in the Marina. It is the single point of electricity needed for the whole system. FLOVAC vacuum valves, which are located in different collection pits are pneumatically operated with this setup, FLOVAC has already installed four vacuum sewerage works in the area of the Port of Barcelona.

No Leaks from the Sewer System can occur

The vacuum system ensures the impossibility of discharges into the sea , is the most economical solution in terms of execution of work, since by its very nature design , the network of pipes need not be buried deep underground and no intermediate pumping.

Moreover, in this case, the system is equipped with a remote control system that allows the owner to know exactly everything that happens anywhere in the sewer.

User Pay for Sewage Discharge

Flovac also designed software to control the discharge of sewage from yachts to the Marina and can accurately invoice by litres of discharge to the sewer. As a result, Marina Port Vell prevents sewage dumped at sea and in return gives them a MARPOL certificate.

MARPOL 73/78 is an international convention for the prevention of pollution at sea. The convention includes regulations aimed at preventing and minimising pollution at sea from ships, and this includes both, accidental pollution and pollution from routine operations.

Center for Preventing Disease Epidemics in Animals using a Flovac System

The highly reputed Veterinary University of Hanover is, among others, engaged in the Pathology and Epidemiology of livestock, especially domestic cattle and pigs. After 2.5 years of construction time, the first part of the new research Center for Emerging Infections and Zoonoses (RIZ), with a total investment of 37 mill. Euro was opened in the end of 2014. The second part of the complex, with total 2000 sqm and 40 laboratories will open beginning of 2015.

UntitledFor the need of a safe dewatering of the potential contaminated wastewater from the test fields and laboratories, a vacuum sewer system was chosen. A vacuum system is the first choice for such a demand, due to the fact that in any case of leakage no liquids can emerge.

Totally 19 collection units, with FLOVAC  3” vacuum valves, are installed in the different stables and 85 wash bowls are dewatered with FLOVAC vacuum dewatering boxes. Also special designed vacuum floor drains are built in.  In addition FLOVAC stainless steel vacuum toilets are used. The vacuum piping, with a total lengths of 800 m is installed in the cellar of the building.

A small vacuum station, for generating the needed vacuum, completes the system. Only this component of the system needs power supply, all other components are operated pneumatically by vacuum.

Under the aspect of epidemics protection, a vacuum sewer system is the best opportunity for transporting waste water in the research center.

Preston’s Housing Development in Christchurch

It’s a case of one down and 2599 to go at the biggest subdivision in Christchurch.

The single house under construction in the Prestons housing development in Christchurch will not be alone for long.

The milestone of Prestons’ first house was marked by a visit from Prime Minister John Key this week, five years after the giant housing development was first launched. That first house is owned by 87-year-old Cliff Mitten. Since sections in the Marshland subdivision first went on sale last year, about 330 have been sold.

Of the 200 sections in the first stage, known as Korowai, only four remain unsold. Those buyers now have titles to their sections and more construction is due to get underway soon.

In the second stage, Harakeke, 130 of the 230 sections have sold without being officially released to the market. Titles in that stage will be ready for buyers in June next year.

Prestons is the city’s biggest subdivision, designed for 2600 homes and 8000 residents. It is being developed by CDL Land NZ, Ngai Tahu and Foodstuffs South Island.

Section sizes are from 450sqm to 650sqm, and those in stage two are priced at $210,000 to $244,000.

The developers first released their plans for Prestons in 2008.

They were in the process of trying to get the farmland rezoned for housing, in the face of opposition from Environment Canterbury and other parties, when the earthquakes hit.

The decision was put on hold and then the project was given the green light in 2011 under the Canterbury Earthquake Recovery Act.

At 203 hectares, Prestons is on a site bigger than Hagley Park. It is next to the Bottle Lake Forest reserve, and the Waitikiri and Windsor Golf Courses.

The development has been designed to include a shopping area with cafes and restaurants, a New World supermarket, a primary school and parks. David Schwartfeger, development manager for Ngai Tahu Property, says the section buyers so far have come from across the board in both age and location.

He believes the geotechnical report that comes with each section is helping attract buyers.

Most of the land in the development has been classed as TC1, the least earthquake damage- prone of the government’s technical categories, while the remaining TC2 land has been brought up to TC1 level.

As part of that work, the developers did a soil swap with the Waitikiri Golf Club, removing and giving the club 70,000 cubic metres of peat in exchange for 70,000 cubic metres of sand. The subdivision was then stabilised with a 40-tonne elliptical roller which has been used overseas for mining work.

The Flovac vacuum sewerage system was chosen due to concerns about future earthquakes and due to the high water table in the area. This is Flovac’s second project in Christchurch, which is at Shirley.

Coping in a world with less water

The Downside of Saving Water

In recent times severe water shortages in many parts of the world have led Water Authorities and consumers to rethink how water is used in households. Water restrictions in many areas have drastically cut the amount of potable water used, with car washing and garden watering severely restricted. Water savings devices have now been installed in many homes and many more products are now being developed. This is having a big impact on the way wastewater is taken from houses to be treated by municipal authorities.

Many municipalities will soon adopt policies allowing greywater to be re-used within the house or on the garden. Products such as water efficient showerheads, washing machines, and flow inhibitors on taps as well as low flush toilets are reducing how much wastewater is sent to the treatment plant for treatment. Community education programmes are also informing consumers about ways to reduce water use.

Wastewater can be categorised into two components; greywater and blackwater. The main difference between greywater and blackwater is the biological and solids content. Blackwater is essentially the water that has all of the solids in it and cannot come into contact with humans unless treated. Household wastewater can be broken down as follows:-

Greywater {f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} Blackwater {f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def}
Showers Baths/Spa’s 33{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} Toilets 32{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def}
Basin 5{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} Kitchen 7{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def}
Laundry 23{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def}
Total 61{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} 39{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def}

In most cities and towns wastewater moves from houses via a gravity reticulation network to the treatment plant, where it is treated to an acceptable level and sent to an ocean outfall or into the ground for further long term treatment or increasingly recycled for use in industry or public areas.

Gravity pipework is laid with sufficient grade (1/60;1/80;1/100) to allow for water to push any solids down the pipe toward a pump station which will bring it back to the surface and then gravitate again to the next pump station, until ultimately it will bring the wastewater to the treatment plant. The pipework will sometimes need to be installed quite deep (5-10 metres) to minimise the number of pump stations required.

The Problem

There is however a problem in that current gravity sewer networks cannot cope with lower water flows in pipes in that it is water that transports solids down the pipe. If there is insufficient water, then there is no movement.

Gravity sewer mains are usually designed to allow for a 14{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} solid load in the pipe. The other 86{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} is water pushing the solids down the pipe. What happens if the solid load is 50{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} as has recently happened in parts of drought affected Australia.

In previous years water authorities have designed their pipework and pump stations based on between 200-240 litres per person per day (l/p/d) There was also an allowance made for peaking factors (higher water use at peak times such as in the morning or evenings) and they have also allowed for the risk of stormwater infiltration, due to illegal connections or broken pipes. This stormwater allowance is usually 3 times the average daily allowance and can have very high cost impacts on the pipework, pump-station and treatment plant requirements.

The current water shortages and water saving devices as well as the separation of gray and black water have led to a reduction in daily allowances to 150-180 litres per person per day (l/p/d). This suggests that wastewater infrastructure can be smaller and therefore use less power but what has in fact been occurring is significantly higher maintenance requirements and even water use by the water authorities. As gravity systems require the use of water to move solids down the pipe network, less water coming from the household is creating blockages in greater numbers leading to odour problems as well as increased water and labour costs to manually flush the pipes of solids.

240 l/p/d 180 l/p/d 70 l/p/d *
Blackwater 94 70 70
Greywater 146 110 0
Total 240 180 70

* Greywater reuse at the house

In recent years many municipalities and water authorities have adopted the use of vacuum sewerage systems as their reticulation networks in areas where there is a high water table or very flat land or where it is too difficult to install a traditional gravity network. The very first vacuum sewers were installed in the late sixties but there has been a sharp increase in recent years as operators discover the lower operating cost versus their existing gravity systems. All pipework is laid at minimal depth and laid at a flat 1/500 grade. There is usually only one pump station required which has reduced the energy costs in the system. Differential air pressure is the driving principle and all solids and water are transported via air rather than water. The wastewater travels at a high velocity (4-6 metres per second) and so no blockages occur. As it is a tight system, damaged pipes are immediately repaired and no allowance is required for stormwater infiltration saving money and energy with the sizing of the infrastructure.

Vacuum systems have been used for many years to move 100{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} solids this is common in many industrial applications and even in the home. This also applies to wastewater removal. The Flovac sewerage system can easily handle quite high concentrations of solids in the pipe.

Conclusion

For countries or towns with very little water available or have diminishing resources like Botswana, India, Oman, Australia and many others places, Flovac systems are really the only system that should be considered for removal of sewage.