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Water Supply and Sewerage in the 21st Century

The City of Marki in Poland, north east of Warsaw and Wodociag Marecki the Utility Company that maintains the water and sewerage systems in Marki City are quite unique.

There is a very close relationship between the utility, the City and Warsaw University of Technology. Over the last ten years they have done a number of concepts, designs and installations using a number of different technologies for specific sight conditions throughout their area. These have included vacuum sewers, gravity sewers, pressure systems and even domestic on-site treatment plants.

Prior to this initiative the City had relied on septic tanks so they wanted to ensure that they used the right technology for the right area and community. What has been tremendous about this effort is the city’s willingness to share their experiences with others around the country. Flovac applauds their efforts in this field and have been very happy to support them.

On a periodic basis seminars have been held to discuss their findings, the most recent of which was recently held in Zegrze near Warsaw.  The seminar was titled (Water Supply and Sewerage in the 21st century) and included representatives from a number of local authorities and utilities from the north east of Poland. Experts were invited to talk on different subjects.

On Vacuum Sewerage Systems the speakers were:

Prof. Dr hab. inż. (prof. PhD Eng) Zbigniew Heidrich – Politechnika Warszawska (Warsaw Univerity of Technology)

Dr inż. (PhD Eng) Marek Kalenik – Szkoła Główna Gospodarstwa Wiejskiego (Warsaw University of Life Science)

Dr inż.  (PhD Eng) Jacek Sobesto – Flovac Polska sp. z o.o.

Dr.inż. (PhD Eng) Grzegorz Stańko – Wodociąg Marecki sp. z o.o.

Dr Jacek Sobesto of Flovac Polska

One of the largest Flovac systems in Poland is based in the City of Marki and has over 800 Flovac valves connecting residents to the vacuum sewer. It has proved to be easy to maintain and well accepted by the community.

Vacuum Pump Station in Marki

Inside the Vacuum Pump Station in Marki

Reef Island Resort Official Opening in Bahrain

A high profile project and one of the largest scale vacuum sewerage systems ever designed had an official opening this month in Bahrain for its key resort project.

Reef Island decided to use a Flovac vacuum sewerage system due to the ease and speed of installation compared to using a gravity sewer systems. There was also a decision by the developers of the resort that they wanted to use world class environmental best practice and through research had discovered that this is what Flovac delivered.

The whole island is serviced by just a single vacuum station which is completely concealed underground.  The island features not only this world class resort but numerous bungalows, apartment buildings and world class restaurants.

For the special opening Flovac’s Chairman Mr Willem Gooren was invited as a special guest along with members of the Flovac team who were involved with the system development.

To assist with the operations of the vacuum system Flovac has installed a monitoring system that enables the operations center in Holland to provide additional remote support. With our senior operational teams able to review the system in real time, fast communication can occur to assist those based locally.

The First Vacuum Sewerage system in Chile

A FLOVAC delegation was recently in Chile, in the Llay-Llay commune, where the first vacuum sewerage installation of the country is being built. As this technology is innovative for the Chilean technicians, a conference was organized for everyone interested in FLOVAC’s system, having it coincide with the formation day of the Regional Development Subsecretary (SUBDERE).

His Excellency the Mayor of Llay-Llay, Mr. Mario Marillanca, welcomed FLOVAC’s Commercial Manager, Mr. Bruno Galindo, who introduced the project that is being developed and explained how the system works.

In the audience there were more than 45 engineers from different localities around the country. In the conference room a vacuum pit was installed in order to show the attendees different components  of the system.

“I have great faith that everything works well, and that this project model will serve in other places where there is the same deficit,” said Mayor Mario Marillanca in a welcoming address to regional officials of the Sanitation Clearing of theUndersecretariat Of Regional Development.

For the regional manager of Subdere Valparaíso, Eduardo Pasten, the pioneering and innovative project that is implemented in Llay Llay, can be replicated in other cities of the country. He emphasizes the importance of the presence of representatives from all over Chile, “in order to be able to disseminate, and if applicable in the regions, to implement it,” Pasten said.

A Flovac system was considered in the area due to the difficulty of pipe installation in the rocky area which meant that installation could be carried out quickly and with the least disruption to local residents.

Another important consideration was the low amount of power that is required for the vacuum pump station. With power required only at the vacuum pump station a back up generator can easily be supplied if there is any interruption to local power supplies.

Flovac’s site supervisor on the project Francisco Rodríguez worked very closely with the large local contractor Montec to ensure a correct installation.

 

Marina Vela Vacuum Sewer System, Barcelona.

Marina Vela, the newest upscale Marina in the heart of Barcelona has opened for business. The new Marina which utilizes the latest in Flovac vacuum sewer technology has 136 marina berths which can cater for boats up to 50 meters in length.

Barcelona’s new Hotel W will be attached to the marina along with a number of restaurants, bars and shops. The marina is very central to city centre and the beach.

Flovac has installed a number of systems in marina’s In Barcelona including Port Vela, as well as in a number of other countries worldwide include Flisvos Marina in Greece, Marina di Pisa in Italy  and Marina Hindmarsh in Australia. The latest marina project outside Barcelona will be in Canouan in the Caribbean and will be profiled in an upcoming newsletter.

Marina Vela  has the latest in monitoring systems which allows the operator to be aware of any potential overflows, breakdowns or misuse by the boats crew. Not only is sewage taken care of but also any bilge water is taken off the boat and can be separated and reused. Details in Spanish can be found on our Flovac Spain website 

High Flow Projects – Reef Island Bahrain

Over the last five years building work has continued at Reef Island in Bahrain and this year Flovac has added its proprietary wireless monitoring system to assist the operations group with troubleshooting the system.

Concept Design for Reef Island Bahrain. Shows 55 story building, 32, 16 and 8 story apartments.

When design work commenced on the Reef Island project in 2008 many engineers suggested that vacuum systems could not be designed to handle flows coming from high rise buildings such as those being planned at Reef Island.

The developer at Reef island was planning a number of high rise apartment blocks which included 8, 16 and 32 story blocks. There was also a plan for a 55 story building on the reclaimed land site.

As Flovac had previously done a number of high flow projects including the world’s first in Bangkok, Thailand; ( See Thailand Project details)  there had also been a number of other high flow projects including oil refineries, industrial area’s , schools, hotels, shopping centres and hospitals.

Ensuring that the flows do not steal vacuum from other lots upstream and sticking to a limited flow per valve has ensured that the Reef Island project has run smoothly and handled the flows easily.

For more details on Reef Island

Official Opening of New Smart Vacuum System in Estonia

Merko, the leading construction company in Estonia has finished construction in Vääna-Jõesuu of Estonia’s second vacuum sewerage system – Flovac’s first system was completed last year in Leppneeme and has performed better than expectations for both the community and the operators.

Both systems were of a similar size about 650 people and near the coast where septic tanks were causing environmental problems.

According to Valdo Liiv of OÜ Strantum, the company that commissioned the work, the use of vacuum sewerage systems in outdoor piping solutions is unjustifiably uncommon in Estonia. “When the work was ordered, the main reason for utilizing a vacuum-based system was the low costs of construction and maintenance, but now that the first customers are hooked up to the system, we also see the system is very convenient to use, particularly with respect to monitoring customers.”

“The work in Vääna-Jõesuu progressed very smoothly and quickly. All four phases of the project were completed before the contractual deadline. We have therefore been able to minimize inconveniences associated with construction work for both residents and holidaymakers in the area,” said Merko Ehitus Eesti AS project manager Peeter Laidma.

“A vacuum station and waste water pumping station were built in the Puraviku tee and Nõmmerohu tee area, as well as 3.8 km of drinking water piping and 4.1 km of sewerage piping, including nearly 3.6 km of vacuum sewerage piping. The benefit of vacuum sewerage is efficiency – the sewerage pumping station does not have to pump excess water, since the watertight vacuum sewerage system takes in significantly less water from rainfall, snowmelt, leaking pipes and wells than ordinary sewerage systems. The vacuum sewerage tanks are waterproof and the tanks’ lids are 10-20 cm above the ground to prevent rainwater from leaking in from the lid,” Laidma explained.

“Additionally, each tank is equipped with sensors to monitor the flow of each client’s waste water. Any increase in flow is automatically picked up by the sensor and notifies a maintenance technician. Ordinary sewerage systems do not have this monitoring capability and major leaks are usually only discovered by chance or when some other problem is being addressed,” added Laidma.

The construction work was carried out by AS Merko Ehitus Eesti and AS Merko Infra, which also built Estonia’s thus far only vacuum sewerage piping system, in the village of Leppneeme in Viimsi municipality.

the official opening was attended by Flovac’s Regional manager Mr Ralph Grüschow

Flovac Train Project Canada

Flovac has just completed its first train extraction system in Canada at the Willowbrook Maintenance facilities for the Go Transit group in Toronto.

 

As trains come into the yard maintenance crews can hook up a vacuum hose via a fitting to the trains sewage holding tanks. The tank is evacuated via a push button control on the Flovac Valve. Sewage goes via a vacuum main back to a series of vacuum pumps and then discharged to the gravity network.

The whole system has monitoring so that operators can see exactly what is happening within the facility to control the amount of flow that is occurring at any one time.

The management team and operators at Willowbrook were particularly impressed with the speed of the evacuation of the trains as the process took a matter of seconds rather than the extensive delays that they have previously had. This meant that money was saved in labour costs but more importantly in the amount of time that it took to get the trains back into service.

Flovac has now installed extraction systems for a number of  clients in particular for the Deutsche Bahn’s ICE network, including systems in Frankfurt, Cologne and Dusseldorf.

Projects have also been done for Irish Rail, SBB Swiss, RENFE Spain, OBB Austria and France SNCF.

The system can handle either single or multiple suction points even up to 60 extraction points.

Bilad Seet Vacuum Sewerage System

PE Pit for Installation

PE Pit for Installation

The Ministry of Regional Municipalities and Water Resources in the Sultanate of Oman has again awarded the job of design and installation of a vacuum system for one of Sultantes most historic towns. This newest project at the small town of Bilad Seet about 175 km north of Muscat.

In 2001 the Ministry also awarded a project at Khasab in the northern part of Oman. A reference from the Director of Waste Water department Eng. Waleed Bin Omar Al-Kathiri saying that he was happy with the vacuum system installed and that they had no problems either during construction or during the maintenance of the system.

The town of Bilad Seet is set high in the Jabal Shams ranges. This is an unusual setting for a vacuum system which are usually found in coastal areas with a high water table. Access to the town is via a dry creek bed on 4 wheel drives and only accessible when its dry.

Laying Vacuum Mains in Khasab, Oman

Laying Vacuum Mains in Khasab, Oman

The Flovac system was chosen because of the difficulty in installing a gravity sewer system with such hard rock and narrow laneways. The small diameter pipes and pre setup PE pits incorporating the Flovac vacuum valves were easy to install compared to a conventional gravity system.

This system has the latest Flovac Monitoring System to ensure easy location of the vacuum pits in the event of any failure. The vacuum pump station was pre-tested at our central factory prior to being sent to site.

EES, a division of Muna Noor’s General Manager Mr Arjun Raha has had many years of experience with vacuum systems and was involved in the maintenance of the original Khasab project.

Flovac is one of the leading suppliers of vacuum systems in the Middle East with projects in the UAE, Bahrain and Qatar.