Santa Pola resolves odours and overflows with a Flovac system

The Flovac vacuum system is one of the most innovative and longest in Spain – The vacuum system installation, executed over the past 8 years have allowed prevention of salinity problems in the town. With this system, the City of Santa Pola collected wastewater generated for 12,900 homes for later use mainly on irrigation

Vacuum Pump Station

Vacuum Pump Station

Spains largest vacuum system is near completion. It is a technological solution to solve the problems the utility in Santa Pola were suffering as it was built on a cattle farm located on salt marshes , which has a subsoil of sand.

This caused problems of infiltration and unstable ground conditions. Seawater infiltration resulted in increased salinity of the water, which greatly impaired the biological process of purification of the wastewater.

To solve this problem the city has installed a Flovac vacuum sewerage system. Flovac installed pipes up to 315 mm diameter, inside which is a constant vacuum of -0.5 and -0.6 atmosphere is maintained by vacuum pumps.

Vacuum valves are opened by the difference in air pressure automatically and take in  the wastewater from pits. No electricity at the pips is required. The pressure differential allows sewage to flow into the vacuum station and then it is pumped to the Treatment Plant.

There were a number of benefits to the community and to the operators with reduced construction costs and impact on businesses and residents. Operators, who use the monitoring system, note reduced blockages and odours and time at site.

The monitoring system allows operators to know exactly when they are needed and where to go.

A number of other towns with similar problems and now talking to Flovac.

High Flow Projects – Reef Island Bahrain

Over the last five years building work has continued at Reef Island in Bahrain and this year Flovac has added its proprietary wireless monitoring system to assist the operations group with troubleshooting the system.

Concept Design for Reef Island Bahrain. Shows 55 story building, 32, 16 and 8 story apartments.

When design work commenced on the Reef Island project in 2008 many engineers suggested that vacuum systems could not be designed to handle flows coming from high rise buildings such as those being planned at Reef Island.

The developer at Reef island was planning a number of high rise apartment blocks which included 8, 16 and 32 story blocks. There was also a plan for a 55 story building on the reclaimed land site.

As Flovac had previously done a number of high flow projects including the world’s first in Bangkok, Thailand; ( See Thailand Project details)  there had also been a number of other high flow projects including oil refineries, industrial area’s , schools, hotels, shopping centres and hospitals.

Ensuring that the flows do not steal vacuum from other lots upstream and sticking to a limited flow per valve has ensured that the Reef Island project has run smoothly and handled the flows easily.

For more details on Reef Island

Official Opening of New Smart Vacuum System in Estonia

Merko, the leading construction company in Estonia has finished construction in Vääna-Jõesuu of Estonia’s second vacuum sewerage system – Flovac’s first system was completed last year in Leppneeme and has performed better than expectations for both the community and the operators.

Both systems were of a similar size about 650 people and near the coast where septic tanks were causing environmental problems.

According to Valdo Liiv of OÜ Strantum, the company that commissioned the work, the use of vacuum sewerage systems in outdoor piping solutions is unjustifiably uncommon in Estonia. “When the work was ordered, the main reason for utilizing a vacuum-based system was the low costs of construction and maintenance, but now that the first customers are hooked up to the system, we also see the system is very convenient to use, particularly with respect to monitoring customers.”

“The work in Vääna-Jõesuu progressed very smoothly and quickly. All four phases of the project were completed before the contractual deadline. We have therefore been able to minimize inconveniences associated with construction work for both residents and holidaymakers in the area,” said Merko Ehitus Eesti AS project manager Peeter Laidma.

“A vacuum station and waste water pumping station were built in the Puraviku tee and Nõmmerohu tee area, as well as 3.8 km of drinking water piping and 4.1 km of sewerage piping, including nearly 3.6 km of vacuum sewerage piping. The benefit of vacuum sewerage is efficiency – the sewerage pumping station does not have to pump excess water, since the watertight vacuum sewerage system takes in significantly less water from rainfall, snowmelt, leaking pipes and wells than ordinary sewerage systems. The vacuum sewerage tanks are waterproof and the tanks’ lids are 10-20 cm above the ground to prevent rainwater from leaking in from the lid,” Laidma explained.

“Additionally, each tank is equipped with sensors to monitor the flow of each client’s waste water. Any increase in flow is automatically picked up by the sensor and notifies a maintenance technician. Ordinary sewerage systems do not have this monitoring capability and major leaks are usually only discovered by chance or when some other problem is being addressed,” added Laidma.

The construction work was carried out by AS Merko Ehitus Eesti and AS Merko Infra, which also built Estonia’s thus far only vacuum sewerage piping system, in the village of Leppneeme in Viimsi municipality.

the official opening was attended by Flovac’s Regional manager Mr Ralph Grüschow

NZ’s First Vacuum System Wins Major Environmental Award

wastewater system at Kawakawa Bay, Auckland, New Zealand has been awarded an Environmental and Sustainability Award at the Arthur Mead Awards Function. Flovac’s system was awarded one of three prizes, which was presented by IPENZ, Auckland Branch.

The awards are named after Auckland City Waterworks Engineer, Arthur Mead, who performed the initial survey and created the designs for Upper Nihotupu and Hia Dams. They are awarded every year to projects that use sustainable features, deal with waste management, avoid negative environmental effects and promote community involvement.

As well as fulfilling the requirements of the rewards, Watercare’s project highlighted the close relationship the company maintained with residents and community groups throughout Auckland. Raveen Jaduram, acting chief executive of Watercare, said that one of the company’s main objectives was to improve wastewater treatment services in order to continue to better Auckland’s estuaries, harbours and waterways.

The celebrated project was designed by engineering consultancy Harrison Grierson with Flovac Systems and constructed by Fulton Hogan. Watercare took over the operation of the Kawakawa Bay system after it had been in operation for a year. Following the implementation of the system, ageing septic tanks in the area could be removed, helping to reduce pollution to local streams and groundwater. The pollution caused by the septic tanks resulted in the Bay being unsafe for swimming in 2002. The safe-for-swimming status was restored at the end of 2012.

The wastewater project makes use of a Flovac vacuum collection system, which is a first for New Zealand. This allowed for the fast construction of shallow pipelines, reducing the impact on residents in the area.

Vacuum collection systems allow wastewater from each individual property to drain into a pit before going through a vacuum pipe network. This is controlled through the use of a pneumatically controlled vacuum interface valve in the pit.

Once the wastewater is in the network, it moves to the vacuum pump station through by differential pressure created by opening and closing valves throughout the network. The wastewater is then moved from a collection tank at the pump station to a treatment plant.

– See more at: http://www.envirotech-online.com/news/water-wastewater/9/breaking_news/auckland_wastewater_system_wins_award/31129/#sthash.eTXiUt4g.dpuf
Kawakawa Bay NZ Case Study

Preston’s Housing Development in Christchurch

It’s a case of one down and 2599 to go at the biggest subdivision in Christchurch.

The single house under construction in the Prestons housing development in Christchurch will not be alone for long.

The milestone of Prestons’ first house was marked by a visit from Prime Minister John Key this week, five years after the giant housing development was first launched. That first house is owned by 87-year-old Cliff Mitten. Since sections in the Marshland subdivision first went on sale last year, about 330 have been sold.

Of the 200 sections in the first stage, known as Korowai, only four remain unsold. Those buyers now have titles to their sections and more construction is due to get underway soon.

In the second stage, Harakeke, 130 of the 230 sections have sold without being officially released to the market. Titles in that stage will be ready for buyers in June next year.

Prestons is the city’s biggest subdivision, designed for 2600 homes and 8000 residents. It is being developed by CDL Land NZ, Ngai Tahu and Foodstuffs South Island.

Section sizes are from 450sqm to 650sqm, and those in stage two are priced at $210,000 to $244,000.

The developers first released their plans for Prestons in 2008.

They were in the process of trying to get the farmland rezoned for housing, in the face of opposition from Environment Canterbury and other parties, when the earthquakes hit.

The decision was put on hold and then the project was given the green light in 2011 under the Canterbury Earthquake Recovery Act.

At 203 hectares, Prestons is on a site bigger than Hagley Park. It is next to the Bottle Lake Forest reserve, and the Waitikiri and Windsor Golf Courses.

The development has been designed to include a shopping area with cafes and restaurants, a New World supermarket, a primary school and parks. David Schwartfeger, development manager for Ngai Tahu Property, says the section buyers so far have come from across the board in both age and location.

He believes the geotechnical report that comes with each section is helping attract buyers.

Most of the land in the development has been classed as TC1, the least earthquake damage- prone of the government’s technical categories, while the remaining TC2 land has been brought up to TC1 level.

As part of that work, the developers did a soil swap with the Waitikiri Golf Club, removing and giving the club 70,000 cubic metres of peat in exchange for 70,000 cubic metres of sand. The subdivision was then stabilised with a 40-tonne elliptical roller which has been used overseas for mining work.

The Flovac vacuum sewerage system was chosen due to concerns about future earthquakes and due to the high water table in the area. This is Flovac’s second project in Christchurch, which is at Shirley.

Flovac Train Project Canada

Flovac has just completed its first train extraction system in Canada at the Willowbrook Maintenance facilities for the Go Transit group in Toronto.

 

As trains come into the yard maintenance crews can hook up a vacuum hose via a fitting to the trains sewage holding tanks. The tank is evacuated via a push button control on the Flovac Valve. Sewage goes via a vacuum main back to a series of vacuum pumps and then discharged to the gravity network.

The whole system has monitoring so that operators can see exactly what is happening within the facility to control the amount of flow that is occurring at any one time.

The management team and operators at Willowbrook were particularly impressed with the speed of the evacuation of the trains as the process took a matter of seconds rather than the extensive delays that they have previously had. This meant that money was saved in labour costs but more importantly in the amount of time that it took to get the trains back into service.

Flovac has now installed extraction systems for a number of  clients in particular for the Deutsche Bahn’s ICE network, including systems in Frankfurt, Cologne and Dusseldorf.

Projects have also been done for Irish Rail, SBB Swiss, RENFE Spain, OBB Austria and France SNCF.

The system can handle either single or multiple suction points even up to 60 extraction points.

Earthquake Sewer System for Christchurch NZ

Vacuum Sewers prove to be the best Earthquake sewer system for Christchurch Shirley vacuum sewer a first for the South Island.

SCIRT partner McConnell Dowell is more than halfway through a big project to build a Flovac vacuum wastewater system in the Christchurch residential suburb of Shirley – the first area of the South Island to use such technology.

The catchment includes about 750 houses, with 7km of vacuum main pipes in streets as well as lateral/ side connecting pipes to homes and businesses. About 6km of mains and 150 out of 195 collection chambers have been built, with a pump station and lateral pipes still in progress. It will take just over a year to complete the project, which began April 2013.

The area targeted for the Flovac vacuum system was badly affected by earthquakes with lateral spread and land-level changes. Previously, the city’s wastewater network has relied totally on a gravity system with pipelines at a gradient to support downhill flow.

After the earthquakes, the slope changed in many parts of the city, so wastewater was running in the wrong direction. The Flovac vacuum system will offer much greater resilience if there are further large earthquakes, especially in areas considered prone to liquefaction.

A further reason for using vacuum in Shirley was to keep excavation depths to a minimum because of the high ground water table and running sand. The system allowed McConnell Dowell to lay the pipes mostly at depths between one and 1.5 metres deep.

This is shallow compared to the traditional gravity system which has pipes plunging to several metres deep to maintain the gravity-feedwhich takes a lot longer to access for maintenance or repair work with subsequent traffic and residential disruption.

Wastewater will arrive at the Shirley catchments new pumping station, on Golf Links Road, from small collection chambers, usually located on the grass berm of a street, each serving up to four properties. The only visible parts in most streets will be collection chamber lids and man-holes at ground-level, while vent stacks will sit against property boundaries.

Like in other parts of the city, wastewater from the new pumping station will go via the normal gravity system southeast to the wastewater treatment plant at Bromley.Shirley NZ Flovac Project

Residents will not notice any change

Shirley residents will not notice any difference when they flush their toilets or see their kitchen and bathroom wastewater draining to the collection chamber on the street via the gully trap/ lateral pipe. There is no additional cost to them for becoming part of this modern system.