Water Supply and Sewerage in the 21st Century

The City of Marki in Poland, north east of Warsaw and Wodociag Marecki the Utility Company that maintains the water and sewerage systems in Marki City are quite unique.

There is a very close relationship between the utility, the City and Warsaw University of Technology. Over the last ten years they have done a number of concepts, designs and installations using a number of different technologies for specific sight conditions throughout their area. These have included vacuum sewers, gravity sewers, pressure systems and even domestic on-site treatment plants.

Prior to this initiative the City had relied on septic tanks so they wanted to ensure that they used the right technology for the right area and community. What has been tremendous about this effort is the city’s willingness to share their experiences with others around the country. Flovac applauds their efforts in this field and have been very happy to support them.

On a periodic basis seminars have been held to discuss their findings, the most recent of which was recently held in Zegrze near Warsaw.  The seminar was titled (Water Supply and Sewerage in the 21st century) and included representatives from a number of local authorities and utilities from the north east of Poland. Experts were invited to talk on different subjects.

On Vacuum Sewerage Systems the speakers were:

Prof. Dr hab. inż. (prof. PhD Eng) Zbigniew Heidrich – Politechnika Warszawska (Warsaw Univerity of Technology)

Dr inż. (PhD Eng) Marek Kalenik – Szkoła Główna Gospodarstwa Wiejskiego (Warsaw University of Life Science)

Dr inż.  (PhD Eng) Jacek Sobesto – Flovac Polska sp. z o.o.

Dr.inż. (PhD Eng) Grzegorz Stańko – Wodociąg Marecki sp. z o.o.

Dr Jacek Sobesto of Flovac Polska

One of the largest Flovac systems in Poland is based in the City of Marki and has over 800 Flovac valves connecting residents to the vacuum sewer. It has proved to be easy to maintain and well accepted by the community.

Vacuum Pump Station in Marki

Inside the Vacuum Pump Station in Marki

How to Sewer The Water Villages of Kampong Ayer

Kampong Ayer in Brunei’s capital city of Bandar Seri Begawan is a cluster of around 40 small villages connected by a 38-kilometer (23-mile) boardwalk. It dates back more than 600 years. Today, around 13,000 people live in the water village, about 3{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} of the country’s population.

These Water Villages are very common throughout South East Asia down as far as PNG which has a large water village just outside of Port Moresby at Hanuabada.

Many of these villages have enormous cultural and historic value to the countries and communities that live in them. They are also major drawcards for tourists with the Kampong Ayer townships in Brunei known as the “venice of the east”

Although some of the houses are now on vacuum sewer networks, many have still not been connected. Historically having raw sewerage drop into the water below only really affected the health of the local population as many of the water people swam or fished in the same water. With the wealth of those living in the villages increasing, more problems have surfaced with detergents entering the waterways, killing off the fish and other local seafood. None of this is good for tourism, especially the odour.

The government has big plans to increase many of the houses serviced but are also finding the structural integrity of many of the houses to be a problem. Imagine laying a length of pipework between houses to pick up the sewage when the house in the middle collapses due to age.

How these houses get serviced is a very complex problem. At one of the water villages in Labuan Malaysia a gravity system was installed but proved to be a failure within a short amount of time.

The pipework sloping to a gravity main below the houses close to the surface of the water was cut many times by local residents as it was impeding the way that many residents got around the area in their boats. For hundreds of years the residents drove their small boats under their houses and around the village. All of a sudden plastic pipes were in the way. A simple solution – cut them.

In 1995 our firm was hired by the Brunei and Australian governments to design and then supply a vacuum sewerage system for two main sections of Kampong Ayer at Bolkiah A and B. The sewerage was collected into sumps pinioned below the walkways to the houses and on average 4 houses was connected to each sump. Vacuum valves were housed in small stainless steel valve boxes attached to the side of the walkways to allow for easy operator access. All of the vacuum mains were laid under the walkways back to land where the vacuum pump station and treatment plant were located.

As the pipework was laid directly under the walkways it was not visible and did not impact on the passage of the residents. The number one lesson for residents was to learn not to use their toilet as a rubbish bin. Initially blockages were common and operators grew frustrated by the number of items thrown into the system. The problem residents were easily found as with only 4 houses connected to a sump, the process of elimination was easy and the residents were educated as to proper use. Modern valve monitoring systems will make this even easier.

Our engineers received an award from the Institute of Engineers Australia for this project. Our operations group still goes to site whenever requested the the government to ensure that the system continues to work well.

The lessons which both our engineers and operators learnt from these projects has enabled us to offer clients great insights in to how best design systems for water villages, resorts and marina’s. If you would like to learn more about other Flovac projects you can read about them here.  FLOVAC PROJECTS

Growing Pains or Growing Old Pains – What best describes your old gravity sewer?

What happens when your sewerage network gets too old? Your old clay pipes have cracked or are filled with roots, every time it rains it seems like its a direct line from the clouds to the Treatment Plant. People in the community start asking why you are spending a load of money on treating rainwater instead of just sewerage.

If you are part of a coastal community it could be worse, your old broken  pipes could be letting seawater into the system every time there is a high tide or major storm. Salt water can cause major problems at the Treatment Plant. For communities like Miami Beach who get storm surges flooding their sewers and closing their beach on an increasingly regular basis it can cause major economic and health risks. Santa Pola in the Alicante area of Spain found that the impact of global warming and rising sea levels caused a complete failure of their old sewer system.

The town of Santa Pola with over 10,000 homes replaced their whole gravity sewer system with a Flovac vacuum sewerage system. As vacuum mains are laid in shallow trenches it was possible to skirt around, above and below exiting infrastructure and eventually replace the network. You can read more about that project here.

It could be that the old gravity sewer system with large heavy pipes just wasn’t suited to the ground conditions that are often found near the coast or in swampy area’s and that over time they no longer have the correct grade to remove the sewage or have pipes that continually break allowing ground water into the system as well as blockages. This occurred at Hope Island on Queensland’s famous Gold Coast.  Gold Coast Council have developed a Master Plan and slowly replaced a number of area’s with vacuum sewers. When the original gravity sewer was laid, there was no choice, developers were racing to put up houses and council at that stage had no experience with vacuum sewers and so deep gravity mains were installed. Almost immediately problems were noticed as the ground subsided in different area’s. Sewage backed up in pipes and was unable to flow as the grades first allowed for in the networks were no longer the same.

When looking at upgrading a gravity sewer, pipe relining can be an option, but in many cases this becomes an ongoing expensive option and be too difficult in a large network. Some utilities just look to replace the old pipework, but in most communities this is just not practical. This could mean uprooted gardens, roads out of use for a number of months, noise, dust and a huge cost.

For many communities it is the size of the town that has changed dramatically over the years. In most cases this has meant an increase in the population as people move from the city to the coast. Developers move into the fringes of the town. Planning regulations change allowing for sub dividing of the old large land blocks or height and density changes. This puts pressure on existing sewers that are already not coping due to age and lack of maintenance. This has happened, not only in small coastal towns but in larger developed cities like Abu Dhabi and New Delhi. Vacuum sewers can be used to supplement the towns aging sewer system, loads can be taken off the main system by a series of collection pits and shallow pipework.

Flovac vacuum sewers have shown time and again, their versatility. This means either their ability to handle density changes or climate changes. It might even mean changes in ground conditions as happened in Christchurch New Zealand when they suffered from a terrible earthquake. The old gravity sewers in the city and surrounding suburbs broke and left residents with no service for months. Vacuum sewers have now replaced a large portion of the gravity sewers in Christchurch and although difficult has proved to be a better long term  solution for the residents and operators. Christchurch systems

Vacuum sewers should not be looked at as the only solution in many of these towns. In some cases a combination of grinder pumps, gravity and vacuum is going to be the better result for the community. Whether the problem is growing pains, or growing old pains a vacuum solution might offer the versatility that you need.

Glossy Bay Resort and Marina Project opens in the Caribbean

Flovac’s latest project in the Caribbean has opened in Canouan at Glossy Bay Resort and Marina with Flovac providing a plug and play containerized vacuum system and treatment plant.

The system at the Glossy Bay Marina and Resort will support a luxury marina which will accommodate mega yachts in excess of 100 meters in length. There will also be hotels villa’s, restaurants and other facilities. The island of Canouan is a two hour ferry ride to the main island of St Vincent of the St Vincent and the Grenadines group of islands in the Southern part of the Caribbean.

As the project was quite remote Flovac supplied a containerized plug and play vacuum pump station and treatment plant. All water on the island is supplied by a desalination plant, so water is precious and spared as much as possible. Treatment quality is very important so that this pristine area is not polluted in any way.

The containerized system has been used in deployable situations on a number of projects and is a great way to transport and set up a project. You can read more about Flovac’s deployable solutions HERE

Flovac vacuum sewerage and marine systems have become very well respected among the boating community. Flovac has completed many world class marina facilities around the world, including Italy, Australia, Greece and Spain. It was the completion of the latest super yacht facility at Marina Vela in Barcelona that caught the attention of the owners in Canouan.

You can read more about Flovac’s experience with Marina’s and why a Flovac solution is often chosen in this interview with Flovac’s expert Mr Francisco Rodríguez

There are many positive reasons for using a vacuum system in this type of project. Fast, easy and cheap installation are some of the key attributes, but importantly for this client was the reduced risk of any overflows of sewage into the water area’s. This is a first class resort and the beach and marina areas need to be pristine. The system can also easily be monitored and maintained by the resorts utility personnel as no specialist equipment is required to handle the vacuum system.

 

 

Reef Island Resort Official Opening in Bahrain

A high profile project and one of the largest scale vacuum sewerage systems ever designed had an official opening this month in Bahrain for its key resort project.

Reef Island decided to use a Flovac vacuum sewerage system due to the ease and speed of installation compared to using a gravity sewer systems. There was also a decision by the developers of the resort that they wanted to use world class environmental best practice and through research had discovered that this is what Flovac delivered.

The whole island is serviced by just a single vacuum station which is completely concealed underground.  The island features not only this world class resort but numerous bungalows, apartment buildings and world class restaurants.

For the special opening Flovac’s Chairman Mr Willem Gooren was invited as a special guest along with members of the Flovac team who were involved with the system development.

To assist with the operations of the vacuum system Flovac has installed a monitoring system that enables the operations center in Holland to provide additional remote support. With our senior operational teams able to review the system in real time, fast communication can occur to assist those based locally.

First FLOVAC vacuum sewer project in Norway at the innovative Center for Animal Research

NORWAY WELCOMES FLOVAC VACUUM SEWERAGE SYSTEMS

Flovac’s Antje Adler on right

The Innovation team from Flovac’s German Unit under the management of Antje Adler has been appointed by Norway’s leading engineering design firm STATSBYGG to supply a Flovac vacuum sewerage system for inclusion in the new Center for Animal Research at Campus Ås. Based outside of Oslo, Campus Ås will become Norway’s largest interdisciplinary academic Center for the environmental and life sciences and for landscape architecture.

The Center is affiliated with the Norwegian Environment and Biological Sciences University, NMBU and will be the national plant for research and education in livestock production in Norway. Ås gård has become an environmentally friendly facility with a great focus on animal welfare.

There are space for 1200 animals on Ås farm, which consists of five buildings totaling 16,400 square meters . Small sheep (sheep and goats) have been accommodated in an airy barn of 1630 sqm, while the pigs have got their own 1740 sqm building with warmth in the floor. The entire livestock unit of 7140 sqm is equipped with two fully automatic milking robots, an advanced robot that can supply feed to the cows throughout the day.

As disease control and prevention is of utmost importance, the Flovac system was chosen to ensure that any waste from the animals is collected in a safe way. A Flovac pump station which generates the vacuum pressure in the wastewater collection network is situated remotely from the animals with flexible pipe installed underneath the livestock units. All waste is collected via floor drains throughout the facility. Flovac valves are housed in the floor drains and operate pneumatically with no need for an electrical connection. This reduces the carbon footprint of the facility. To ensure as little disruption as possible for the livestock all valves are remotely monitored and crucial data can be collected by the management team.

The STATSBYGG design group chose to work with Flovac after a close study of the Veterinary University of Hanover’s epidemic disease prevention unit’s use of the Flovac vacuum sewerage system installed in 2015. They cited the speed of installation, flexibility and that there had been virtually no operational issues and no contamination occurrences as the reason for choosing Flovac.

Information about the Hanover project can be read here.

A number of tests on the vacuum system were done, including a leakage test to show that if the vacuum mains were broken in anyway there would still be no blockage. A video of that test is available here if you would like to watch it. Flovac Leakage Test

If you have a specific wastewater problem that needs some out-of-the-box thinking, then please contact us and we can see if there is some way in which a Flovac vacuum sewerage system might be the best solution for you.

Prestons Residential Development Vacuum Sewer

The Flovac Vacuum Pump Station was installed in 2015 to service the Prestons residential development in Marshlands Christchurch and has continued to grow with house sales in the area ahead of schedule.

Every effort has been made by the developer Ngai Tahu to ensure that this medium priced housing development for 8,000 residents is world class.

Environmentally Sensitive Development at Prestons

 

Right next to the vacuum pump station, the Marshland School for children aged 5-13 has been completed. When Master Planning a vacuum sewer system it is always important to consider that any flows from schools will be interrupted during school holidays and weekends. So to ensure that plenty of air is entering

Marshlands School

the system, especially close to the station the system needs to be tuned correctly or have an automatic air inlet system that can be programmed to take the change into account.

 

The vacuum sewerage system is the ideal technology for a development like this as it can be very flexible with new additions over time and is resilient to damage from earthquakes. Unlike low pressure pump systems, the only power requirement is at the vacuum pump station, so if an earthquake interrupts power supply the vacuum sewerage network at Prestons will continue to work as there is a back up generator located at the station.

Another resilient feature of the Flovac system is that if any of the vacuum mains break or rupture during an earthquake, the negative pressure in the pipe ensures that no sewage will leak out. A low pressure pump system operates on positive pressure, so if a pipeline breaks sewage will surcharge from the pipe into the surrounding area. In an environmentally sensitive area like Prestons, that could be a disaster.

Another benefit of the vacuum sewer system is its ability to handle high flows into the collection system. A large supermarket complex is being planned in the neighborhood complete with a Foodstuffs supermarket, cafe’s and restaurants. Already built is a large BP service station which houses a cafe and a Jetwash. The Flovac system handles the commercial premises and can handle any flows from the car washing facility.

On the right side of the BP Jetwash you can see three of the Flovac pillars that house the air vents that are required to admit air into the vacuum sewer. These are connected to three separate valve pits which are served via a splitter to handle the high flows. The pillars will also house the wireless monitoring system that is being rolled out. The monitoring system will alert operators to any valve faults or potential overflows from the pit.

The operators looking after the system have been very happy with the operational benefits and have had very few callouts. As the operators have little to no contact with sewage and have no requirements to enter the property of the residents they see real benefits relative to how the low pressure pumps have performed. Many low pressure pumps are located on the property of the resident and any maintenance often leaves residual sewage on the lawns of the residents.

 

The First Vacuum Sewerage system in Chile

A FLOVAC delegation was recently in Chile, in the Llay-Llay commune, where the first vacuum sewerage installation of the country is being built. As this technology is innovative for the Chilean technicians, a conference was organized for everyone interested in FLOVAC’s system, having it coincide with the formation day of the Regional Development Subsecretary (SUBDERE).

His Excellency the Mayor of Llay-Llay, Mr. Mario Marillanca, welcomed FLOVAC’s Commercial Manager, Mr. Bruno Galindo, who introduced the project that is being developed and explained how the system works.

In the audience there were more than 45 engineers from different localities around the country. In the conference room a vacuum pit was installed in order to show the attendees different components  of the system.

“I have great faith that everything works well, and that this project model will serve in other places where there is the same deficit,” said Mayor Mario Marillanca in a welcoming address to regional officials of the Sanitation Clearing of theUndersecretariat Of Regional Development.

For the regional manager of Subdere Valparaíso, Eduardo Pasten, the pioneering and innovative project that is implemented in Llay Llay, can be replicated in other cities of the country. He emphasizes the importance of the presence of representatives from all over Chile, “in order to be able to disseminate, and if applicable in the regions, to implement it,” Pasten said.

A Flovac system was considered in the area due to the difficulty of pipe installation in the rocky area which meant that installation could be carried out quickly and with the least disruption to local residents.

Another important consideration was the low amount of power that is required for the vacuum pump station. With power required only at the vacuum pump station a back up generator can easily be supplied if there is any interruption to local power supplies.

Flovac’s site supervisor on the project Francisco Rodríguez worked very closely with the large local contractor Montec to ensure a correct installation.

 

Marina Vela Vacuum Sewer System, Barcelona.

Marina Vela, the newest upscale Marina in the heart of Barcelona has opened for business. The new Marina which utilizes the latest in Flovac vacuum sewer technology has 136 marina berths which can cater for boats up to 50 meters in length.

Barcelona’s new Hotel W will be attached to the marina along with a number of restaurants, bars and shops. The marina is very central to city centre and the beach.

Flovac has installed a number of systems in marina’s In Barcelona including Port Vela, as well as in a number of other countries worldwide include Flisvos Marina in Greece, Marina di Pisa in Italy  and Marina Hindmarsh in Australia. The latest marina project outside Barcelona will be in Canouan in the Caribbean and will be profiled in an upcoming newsletter.

Marina Vela  has the latest in monitoring systems which allows the operator to be aware of any potential overflows, breakdowns or misuse by the boats crew. Not only is sewage taken care of but also any bilge water is taken off the boat and can be separated and reused. Details in Spanish can be found on our Flovac Spain website 

Largest Vacuum Sewer System in Greece is Completed

Flovac Greece has just completed the largest vacuum sewerage system ever undertaken in Greece covering the towns of Mitrousi and Skoutari in the Serres Region of northern Greece.

The system which has two large vacuum pump stations, 800 collection pits and 45km of vacuum pipework. The system takes away the sewage of 3,600 residents in Mitrousi and over 4,100 residents in Skoutari. This makes it one of the largest systems ever installed in Europe.

The Serres region is an environmentally important area which won a European sustainable tourism award for aquatourism. A large artificial lake, Lake Kerkini was created nearby to make use of the extensive marshlands in the area. This is also behind the need for vacuum sewers in the villages as the water table is very high and actually visible on the surface in some areas.

As the vacuum sewer pipework can be laid at minimum depth and avoid de-watering is was seen as the only way in which a proper sewer system could be installed.

Vacuum sewer system are also popular in Greece because of the flexibility in the laying of the pipe. On many occasions archaeological artifacts are found during the construction of a system and rather than hold up construction for weeks or months while a site is investigated, the vacuum pipework can be diverted around a sensitive area, thus saving time and money. The Serres region is known for a number of antiquities including important sites from the time of Alexander the Great in 300 BC.

Flovac’s partners in Northern Greece, Environmental Engineering S.A., based in Thessaloniki, are the largest installers and operators of vacuum sewers in Greece and have been involved in a number of important projects since it was founded in 1993. The company principals Miltos Chatziiliou and Spiros Kolovoi have been very involved in engineering design, product development,

construction works, treatment as well as the operations and maintenance of a number of systems. Miltos works very closely With Harry Gerpinis who looks after Flovac’s interests in Southern Greece and has been instrumental in a number of significant projects including many large marina’s.