Flood Affected Sewer Systems

Vacuum sewerage systems are ideal in areas that are subject to flooding

Nearly all vacuum sewerage systems are found in coastal area’s many of which are subject to flooding from rain/storms or rising sea levels. We all understand the problems that occur if I&I is present, we all know what causes it to occur.

We have operated a number of systems during major floods without the system going down. In one Sydney system major floods occurred every two years (see photo above), our operations contract stated that if any homeowner could not continue to use their plumbing they would be put up at a hotel at our cost. Happily we did not spend a cent on hotel costs.

For the vacuum valve to meet the European standard it must be able to operate under a full 10 inches of water. To meet the Australian standard it must operate without problem under 18 inches of water. By ensuring all hose clips are properly in place and the controller breather is clear of any water , the system will continue to operate.

In area’s where flooding is common we tend to put the controller and controller breather in a pillar besides the pit to ensure that the operator can still fire the valve without trying to access the pit through the flood water which might not always be possible.

Water infiltration from the homeowners property.

We have found that the main source of stormwater entering a system comes from the homeowners property. In some flood areas we have seen that certain sections of the town will regularly go under water. This usually means that residents have to be evacuated and in the past the water inundation from that area could risk the whole system. In this case we would install a remotely controlled division valve that would cut off that section of the town from the vacuum system. It is controlled from the operations base so that operators are not put at risk trying to isolate the area.

In some older towns we find that some houses, or more often camping grounds or caravan parks are set at ground levels

that are blow the legislated 100 year old flood levels that people can build at. If we find houses affected in this way, they must pump into the vacuum system rather than drain into it so that the system is not put at risk.

Candycanes/Gooseneck house breather vents when placed on properties will often be a source of infiltration, usually due them either being cut down by homeowners who object to them being in the middle of their yard or by gardeners knocking them over with their lawn mowers. At times they are placed too low to the ground, under the flood level. In these cases we would install a  Dedicated Pillar or think carefully about where the gooseneck vent is placed. Putting it in the middle of the yard risks it being cut down allowing water to enter the system. Putting it at the roof or garage top or against the house wall will limit water entering the system.

Smart Monitoring

As technology has improved, many asset managers have embraced the ability to locate exactly where and when I&I may be occurring. A sensor on a vacuum valve giving the open/close status will also be able to tell the operator the number of activations in a day. It is very easy for the operator to set up an alert to advise if any particular valve is operating more frequently than the general average, especially during wet weather events.

Once the operator has established which collection pit is activating more frequently than the other valves in the area, they can then troubleshoot the problem. The likely problems are that the homeowner has cut their house vent or inspection point to allow rainwater to enter the system or may have connected up their stormwater system to the sewer system or have a cracked gravity line feeding from the house to the pit. A letter to the homeowner to make the necessary rectifications is required.

There may also be groundwater or stormwater entering the collection pit due to incorrect pipework entering the pit allowing for water to enter. This is usually picked up at commissioning, if not should now be rectified.

You should also make sure that the pit lid is made for area’s that have flooding and has a seal and no holes to allow water to enter. the pit should not be located at a low point in the street.

The monitoring system makes it possible to identify these problems and fix them. this is not possible in a gravity system.

System Design

When designing a gravity sewer consideration must be made for Infiltration and Inflow on the pipes, the pump stations and the treatment plant.

Stormwater cannot enter the vacuum system via the vacuum pipework as it must remain tight for the vacuum pressure to hold tight. If a break occurs in a main it is immediately noticed and repaired.

An allowance is made for I&I but only for a small amount of the network, that being the homeowner gravity lines. So the system is not designed for infiltration and all steps must be taken to ensure that it does not occur. Luckily in a vacuum system the source of any I&I can be located.

If you have any leaks into your system, contact an expert for advice.

Historic Project in France

Commune De Saint Julien De Concelles

This historic village nestled on the banks of the Loire River near the French city of Nantes on the Atlantic coast of France is the site of the latest Flovac system in Europe.

The site is first mentioned in history books as far back as the year 615 where is started life as a Roman town.  Ruins of a villa and ancient Roman baths can be found in the area. Vacuum sewers have been used in a number of area’s where there is such architectural significance as a way to ensure no damage is done during the construction of the sewer. Often during construction, significant finds may take place which the vacuum system can avoid by going around  at a safe distance without holding up works.

The town is in the heart of an important agricultural area and has very flat and sandy soil, ideal for a vacuum system. It is also known as the town that first developed the beurre blanc sauce, often used in french cuisine. There are also vines on the hills around the town that grow a muscadet wine that is very popular.

The project size is quite small with the Flovac system connecting 168 houses with 100 collection pits and 4 km of vacuum pipework.

It is important when doing installation work into existing townships that there is very little disruption to the way of life for the people in the town. One of the best reasons for utilising a vacuum system is that the trenching for the pipework is very narrow and in an area such as this, there is no need for dewatering as the installation stays above the water table. This ensures that the water table is not changed and so there is no detrimental affect on local agriculture.

The system is able to be installed with only a single vacuum pump station which is also important in an old town like Saint Julien in that space is a precious commodity. It was also important to keep energy use as low as possible, and with a single small vacuum pump station, this is possible.

The Saint Julien project is the first project in France that has incorporated the Flovac wireless monitoring Information about the monitoring systems can be found on our french webpage. https://www.assainissement-sous-vide.fr/

The project is just the latest for Flovac’s partners in France, LSE who have had a long history with vacuum systems.

In June we were finally able to attend the national water and wastewater show in Paris which had unfortunately been delayed due to terrorism in the capital. It was attended by Flovac’s chairman Mr Willem Gooren as well as local Flovac managers Philippe and Nicolas Frasier.

Exfiltration – Why Can’t Vacuum Sewers Leak?

Gravity sewers have been used for hundreds of years, but they come at a much higher cost than many options reports accurately record. When selecting what type of sewerage system to use, take into account the risks associated with the solution. What happens if a sewer overflows? What happens if a storm or large wet weather event occurs. What will happen if a pipe breaks. What will be the cost and what will be the risk? A vacuum sewer could be far cheaper than you realise.

When you reflect on the damage and the cost of exfiltration from sewer networks the statement that we often hear ‘gravity sewers require no maintenance – we just put them in and leave them be” is wrong and does not reflect the true risks of not only gravity systems, but also low pressure systems as well as old septic tanks and combined sewers.

Sewage leaks can occur for a number of reasons. the most common is leaking sewer pipes (this may be caused by tree roots or ground movement). A break in a gravity line  can remain undetected for months or even years. In a Low Pressure Pump system a break will lead to a surcharging sewer which will be difficult to repair and costly.

With Low pressure systems a pipe break is easier to detect as some local TV news anchor is excitedly showing the 50 foot geyser in the middle of main street.

Overflows can also be caused by the system being inundated with stormwater which overwhelms the entire system allowing polluted stormwater to enter waterways.

A vacuum sewer piping network is leak tight, as it operates under a negative pressure any break cannot allow exfiltration to occur and as the pipe is less than 1/3 full at any time there is no surcharge.

What are the main problems if exfiltration occurs?

Health Issue’s

In the USA the Centres for Disease Control and Prevention (CDC) and the US EPA regularly report on annual deaths due to sanitary sewer overflows.  Sickness is widespread with the most common symptoms being diarrhea and nausea. This can be caused not only by drinking the water but also by swimming and eating shellfish and fish.

Of greatest concern is infectious disease, such as the contamination of Wallis Lake oysters in Australia with the sewage-derived virus hepatitis.

In Baradine a small town in Australia The Department of Health reported a 30{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} reduction in student sick days at the local school once a new vacuum system was installed. In far north tropical Queensland the introduction of a vacuum system led to a reduction is diseases caused  by mosquitoes.

Not only is the health of the broader community at risk, there is also a risk for sewer operators needing to deal with overflows and backed up sewers.

Environmental Issue’s

In the nineties nearly 20{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} of Florida’s manatee population died due to an algae bloom which had intensified due to sewer overflows.

On average 140 beaches in the US are closed or have warnings due to sewage contamination. KawaKawa Bay in New Zealand which had been a source of shellfish and a place to swim for the indigenous Maori population for hundreds of years was completely closed for ten years due to sewer overflows from a growing seaside community. It was only after a vacuum system was installed that the bay was reopened.

Sewage contamination readily degrades in the environment, but in water it can soak up oxygen from the waterway. Low oxygen levels can kill large numbers of fish and other aquatic life. Sewage also has toxic levels of ammonia that can poison aquatic life, along with many other contaminants.

Overflows contribute nutrients and sediment that encourage the vigorous growth of invasive weeds, such as willows, blackberries and privet, which often choke native species along stream channels and banks.

Aquaculture and Tourism Impact

Owners of Marina’s know the impact of attracting houseboats and tourists if sewage is contaminating the marina area, with bad smells putting off people going to local restaurants.

Dal Lake, one of the most scenic tourist spots in Kashmir has suffered terribly from sewage overflows from nearby towns but even worse from raw sewage entering the lake from houseboats on the lake.

Tourists going to Brazil for the Olympics and the World Cup were told not to go near the beaches. Dr Daniel Becker, founder of the nonprofit Center for Health Promotion in Rio, said: ‘In Rio, if you’re going to the beach, you’re going to sewage.’

“A sewer line clogged with grease caused raw sewage to spill into the Five Mile River , forcing the closure of shellfish beds from Darien’s Long Neck Point to Wilson Point in Norwalk.”  This is a common story, found around the world where sewage overflows can affect not only health but the livelihood of businesses.

Financial and Reputational

In many countries fines are being issued to water authorities if sewage overflows occur. The Environmental Protection Agencies must report any overflows and state and federal reporting is mandatory. If there is a death related to a sewage overflow that could of been prevented then lawsuits and possibly prison could affect senior people within the wastewater industry.

Newport Bay in California had to close its beach to swimmers and divers on one of its busiest weekends due to a large sewage spill that was caused by a sewage pump stopping, flooding the streets and beach. Not only was the beach closed for 4 days, ruining many tourists holidays, it also financially hurt local small businesses including restaurants who are talking about legal action against the Costa Mesa Sanitary District. The District has now been fined $503,000 by the regulators of  The Santa Ana Regional Water Quality Control Board. Sadly it didn’t end there with a smaller spill caused by tree roots blocking a sewer main causing beaches to close for three days the following year.

There are always lots of big fish down at the lake because.

The first problem, is how do you know that you have a leak or overflow.Usually it is because sewage has been spotted at the local playground/beach/street. Or because you know from flow meters at the Treatment Plant that not all the flow is reaching it. In New Delhi it is estimated that only 60{f2ac4d1e1d40dc2e2d9280a1dfa90d854b2d8c80eba743affa37fc4ce2e16def} of all sewage collected is actually reaching the treatment plant.

Even with new technologies it is difficult to find leaks when the pipes are buried 10 metres (40 feet) underground. It is also very expensive to fix that leak. Not only is there potentially a disruption to service, a closing of roads the restoration of the surface, you need to find an allocation in the budget to make those repairs.

Why doesn’t all this happen with a vacuum sewer?

Well admittedly, homeowners can still create overflows at the home and badly maintained systems will always have problems. Modern wireless and cable monitoring systems reduce this risk considerably and is a game changer.

Firstly though, all vacuum mains are fairly small diameter, 125, 160, 200 dia (6,8,10 inches) and laid at a very shallow depth (Under 1.5m or 6 feet) So if there is ever a break it can be reached quickly and repaired without loss of service or expensive restoration. All pipework has to be pressure rated so it is a lot thicker than traditional sewer pipe.

Sewage is transported quickly in the pipe by air. The pipe is full mainly of air and not sewage. Large sections of the pipe are empty with sewage only collecting at lifts in the system. All pipework is under a negative pressure created at the pump station. If a pipe breaks, it sucks in and does not let any water leak out.

Once there is a leak or break in a pipe, the vacuum pump at the vacuum pump station must run longer. This creates an alarm which is transmitted to the operator. He is made aware that a leak is occurring in the system, this may be at the vacuum pump station, at a valve pit or in the pipework. A reticulation monitoring system will automatically notify the operator if there is something blocked in a valve or there is a break in the line. When pressure is monitored at each pit it is easy to detect in which section between two pits a break has occurred.

If a break has occurred, it would usually be due to an outside contractor breaking the pipe, tree roots rarely get into vacuum mains as they are pressure pipes. As a break is at minimum depth it is easy to locate and repair and no sewage would have leaked out.

If a blockage has occurred and sewage is backing up in the pit it cannot overflow through the manhole cover as there is a partition between the sump and cover preventing sewage from flooding at this point. If it starts to back up towards the house a high level alarm in the pit sends an urgent alarm to an operator who attends to the problem. If the problem is hard to solve or an experienced operator is not available a suction truck can be used at this point.

At the Eco Resort near the Barrier Reef in Australia a vacuum system was chosen to ensure that no sewage could affect the local ecology nor leak into the swimming lagoons which would have closed the resort.

As any leak in the pipework, must be repaired immediately, no stormwater can enter the system during wet weather events. This is common in gravity systems where breaks may go unnoticed. This means that the vacuum system can never be inundated with stormwater and wet weather infiltration is not included in design parameters.

Due to the velocity of water in the pipes there is not build up of fats or grease and wet wipes or other objects do not cause blockages at the vacuum valve nor in the pit. See Video for information.

Vacuum Sewers are considered to be the Low Cost of Sewage collection, both in capital costs and also in maintenance costs. Risk is a very important consideration.

Largest Vacuum Sewerage Project in Slovenia has Commenced Operation

One of Europe’s largest vacuum systems and certainly the largest vacuum sewerage system in Slovenia has commenced operation in the Municipality of Brezovica. The system will have 6 Vacuum Pump Stations and over 1,500 Flovac valves.

The municipality is located just south of the capital  Ljubljana, in central Slovenia. It has a population of about 9,500 people. It is known for its famous marshlands which is why a vacuum system was chosen as the principal form of sewage collection for the region.

As all vacuum pipework is installed in shallow trenches, contractors were able to avoid dewatering to a large extent allowing construction time to be shortened extensively. This meant that there was a lot less impact on local residents who could still go on with their daily chores without disruption. It also meant that when severe cold weather occurred then workers were not impacted for long periods of time.

A gravity system would have required dozens of gravity pump stations due to the high water table while only 6 Vacuum Pump Stations were needed. This has reduced the energy cost of the system and also reduced the maintenance cost. As the area sometimes suffers power outages the ability to have backup generators at each station allowed for unrestricted service for homeowners. The Vacuum Pump Stations have both duty and standby pumps and are fully monitored back to base.

All 6 stations and all 1,500 vacuum valves are also monitored via the Flovac Monitoring System using a cable FLbus system which allows operators to see exactly which valves are operating in the network and if any infiltration is occurring.

Flovac Adria was established in 2006 and is based in  Zalec, Slovenia and has done a number of projects in Slovenia and the region. It is the largest designer and supplier of vacuum systems in the Adriatic region and the groups Managing Director Mr Dejan Pušnik is considered one of the most experienced Vacuum Sewer professionals in Europe.

Frozen Vacuum Sewers and the Lessons from Europe

Over the Northern winter we read with interest a number of stories related to frozen vacuum systems  which were caused by some of the worst winters seen in 100 years in the North East of America. These stories have increased in recent years with some commentators talking about the reality of climate change and its impact on many types of infrastructure, not just sewerage systems.

To understand some of the problems you need go no further than googling “Plum Island frozen sewers”. The main problems seemed to be related to frozen vacuum valves, water frozen in the pits, gooseneck vents submerged by snow, frozen sewage in the pipework, frozen gate valves and division valves and leaks in the line.

Does this  need to be the case every year that there is a big dump of snow or temperatures fall? Aren’t vacuum system supposed to be resilient?  We don’t have to  look as far afield as the vacuum systems in Alaska or even at the Arctic and Antarctic bases to get some solutions to the problems encountered in America. Germany, France, Poland the UK and some of the Nordic countries like Estonia have experienced very low temperatures and extreme snow falls from time to time with little impact on their vacuum systems.

As an engineering firm we need to be aware of local conditions where ever we install a system whether it is in the arid desert of Australia, tropical conditions in Malaysia, remote islands in the Cocos Islands. All systems should be designed to suit the local conditions..

When dealing in area’s subject to extreme cold we need to take care of how deep the vacuum mains are laid, what type of division valves are used, how the collection pit is designed, where the air intake vent should be for the operation of the valve. Many of these things can be adjusted in existing systems.

One of the important developments in how Flovac vacuum systems are managed is in the use of monitoring systems at the valve and pit. As a standard in cold conditions we monitor the temperature in the pit via our monitoring system.

This would have helped a lot in the Plum island project as any valve failures would have been easily and quickly located due to freezing ensuring no loss of service for residents or sewage overflows into their basements.

The monitoring system also makes it very easy for operators to locate the exact location of collection pits. This is also true in coastal area’s where pits can often be covered by sand during the summer months.

Many communities in the US are fretting over what will happen next winter with their vacuum systems. Will the Fire station chief need to allow residents to use their showers and toilets. Will portable toilets be sold out early, or will everyone just head for Florida.

Maybe one solution is to contact us here at Flovac and we would  bring a team of experts from Europe to look at ways to ensure that your Happy Holiday season is truly Happy.

Flovac Vacuum Sewerage Systems are experts in solving difficult wastewater engineering problems in unique geographic areas with Global Knowledge and Local Solutions.

Marina Port Vell Barcelona installs Flovac System

On April 27 2015, Flovac commissioned the vacuum system at the Marina Port Vell in Barcelona. Known as one of the finest new marinas for Super yachts in Europe, the owners saw the use of the Flovac system as essential.

The system designed and installed by FLOVAC includes the discharges from buildings in the Marina such as the restaurants, offices, locker rooms, gym, etc … and residences on the boats moored in the Marina.

Wastewater and Bilge Water

The vacuum system has two vacuum networks, one for wastewater generated in the Marina (waste water) and a parallel network where bilge water, which requires pre-treatment to collect the sewage discharged in port .The network of pipes, placed around

the perimeter of the marina, carrying the waste water has vacuum generated by a single vacuum station located in the Marina. It is the single point of electricity needed for the whole system. FLOVAC vacuum valves, which are located in different collection pits are pneumatically operated with this setup, FLOVAC has already installed four vacuum sewerage works in the area of the Port of Barcelona.

No Leaks from the Sewer System can occur

The vacuum system ensures the impossibility of discharges into the sea , is the most economical solution in terms of execution of work, since by its very nature design , the network of pipes need not be buried deep underground and no intermediate pumping.

Moreover, in this case, the system is equipped with a remote control system that allows the owner to know exactly everything that happens anywhere in the sewer.

User Pay for Sewage Discharge

Flovac also designed software to control the discharge of sewage from yachts to the Marina and can accurately invoice by litres of discharge to the sewer. As a result, Marina Port Vell prevents sewage dumped at sea and in return gives them a MARPOL certificate.

MARPOL 73/78 is an international convention for the prevention of pollution at sea. The convention includes regulations aimed at preventing and minimising pollution at sea from ships, and this includes both, accidental pollution and pollution from routine operations.

Flovac System handles Radioactive Waste at Hospital

Flovac’s engineering group in Poland, working in conjunction with The Medical University in Bialystok have developed a unique solution that has broad applications for Hospitals around the world.

The problem that many hospitals face, particularly those focused on cancer wards is the radioactive wastewater that is held for long periods of time in storage tanks. The use of vacuum toilets in the cancer wards reduces the amount of water flushing to 1 litre per flush reducing the water usage and the space required for storage tanks.

VS and storage tanks

Another main problem that the Flovac engineers resolved was in how to get the radioactive waste from the cancer treatment rooms to to storage tanks located in the basement. An initial gravity design by the hospital proved difficult as not only were the treatment rooms spread out throughout the hospital there was also no room to fit the gravity pipes due to congested corridors already taken up with other pipework and power cables.

The Flovac system that was installed used small diameter PVC pipe with glued joints. The small slope that was required made it easy to avoid obstacles and helped get around difficult area’s. Small grey water collection sumps and vacuum toilets ensured that no digging through floors needed to be done. The vacuum pump station which generates the vacuum energy throughout the pipe network was housed in the basement right next to the storage tanks. This meant that no valuable space was taken up with sewage infrastructure. The Chancellor of the University was particularly happy with the speed of construction and the limited impact the installation had on the working of the hospital.

One of the most important elements that the Flovac system delivered was the security in knowing that no radioactive materials could leak out of the pipework anywhere else within the hospital. As the vacuum pipework is always under negative pressure if a break in the pipe occured air would be sucked into the pipe and no wastewater could exit. As more vacuum would be required at this point the operator would be immediately notified and repairs made.

rotator_4

A number of hospitals in Poland, working in conjunction with the University are planning to utilise this technology.

If you would like more information on this please contact [email protected]

 

 

Center for Preventing Disease Epidemics in Animals using a Flovac System

The highly reputed Veterinary University of Hanover is, among others, engaged in the Pathology and Epidemiology of livestock, especially domestic cattle and pigs. After 2.5 years of construction time, the first part of the new research Center for Emerging Infections and Zoonoses (RIZ), with a total investment of 37 mill. Euro was opened in the end of 2014. The second part of the complex, with total 2000 sqm and 40 laboratories will open beginning of 2015.

UntitledFor the need of a safe dewatering of the potential contaminated wastewater from the test fields and laboratories, a vacuum sewer system was chosen. A vacuum system is the first choice for such a demand, due to the fact that in any case of leakage no liquids can emerge.

Totally 19 collection units, with FLOVAC  3” vacuum valves, are installed in the different stables and 85 wash bowls are dewatered with FLOVAC vacuum dewatering boxes. Also special designed vacuum floor drains are built in.  In addition FLOVAC stainless steel vacuum toilets are used. The vacuum piping, with a total lengths of 800 m is installed in the cellar of the building.

A small vacuum station, for generating the needed vacuum, completes the system. Only this component of the system needs power supply, all other components are operated pneumatically by vacuum.

Under the aspect of epidemics protection, a vacuum sewer system is the best opportunity for transporting waste water in the research center.

Santa Pola resolves odours and overflows with a Flovac system

The Flovac vacuum system is one of the most innovative and longest in Spain – The vacuum system installation, executed over the past 8 years have allowed prevention of salinity problems in the town. With this system, the City of Santa Pola collected wastewater generated for 12,900 homes for later use mainly on irrigation

Vacuum Pump Station

Vacuum Pump Station

Spains largest vacuum system is near completion. It is a technological solution to solve the problems the utility in Santa Pola were suffering as it was built on a cattle farm located on salt marshes , which has a subsoil of sand.

This caused problems of infiltration and unstable ground conditions. Seawater infiltration resulted in increased salinity of the water, which greatly impaired the biological process of purification of the wastewater.

To solve this problem the city has installed a Flovac vacuum sewerage system. Flovac installed pipes up to 315 mm diameter, inside which is a constant vacuum of -0.5 and -0.6 atmosphere is maintained by vacuum pumps.

Vacuum valves are opened by the difference in air pressure automatically and take in  the wastewater from pits. No electricity at the pips is required. The pressure differential allows sewage to flow into the vacuum station and then it is pumped to the Treatment Plant.

There were a number of benefits to the community and to the operators with reduced construction costs and impact on businesses and residents. Operators, who use the monitoring system, note reduced blockages and odours and time at site.

The monitoring system allows operators to know exactly when they are needed and where to go.

A number of other towns with similar problems and now talking to Flovac.

High Flow Projects – Reef Island Bahrain

Over the last five years building work has continued at Reef Island in Bahrain and this year Flovac has added its proprietary wireless monitoring system to assist the operations group with troubleshooting the system.

Concept Design for Reef Island Bahrain. Shows 55 story building, 32, 16 and 8 story apartments.

When design work commenced on the Reef Island project in 2008 many engineers suggested that vacuum systems could not be designed to handle flows coming from high rise buildings such as those being planned at Reef Island.

The developer at Reef island was planning a number of high rise apartment blocks which included 8, 16 and 32 story blocks. There was also a plan for a 55 story building on the reclaimed land site.

As Flovac had previously done a number of high flow projects including the world’s first in Bangkok, Thailand; ( See Thailand Project details)  there had also been a number of other high flow projects including oil refineries, industrial area’s , schools, hotels, shopping centres and hospitals.

Ensuring that the flows do not steal vacuum from other lots upstream and sticking to a limited flow per valve has ensured that the Reef Island project has run smoothly and handled the flows easily.

For more details on Reef Island